Dharam’s Veggie-Bus Conversion
Follow along at Green-Trust Offgrid as we convert Dharam’s Schoolbus to Veggie Fueled RV. Today we are building the heat exchanger for the fuel tank, and splicing into the coolant lines for heat.
Follow along at Green-Trust Offgrid as we convert Dharam’s Schoolbus to Veggie Fueled RV. Today we are building the heat exchanger for the fuel tank, and splicing into the coolant lines for heat.
Once we removed the tank and emptied it of diesel, it was time to clean it. We scraped the outside of the tank, and brushed on a strong basic soap. After letting that sit we power washed the tank. For the inside, we put two gallons of muriatic acid, sealed up the tank, and rolled it over, and over, and end over ended it for a while to coat the interior. We then drained the tank, rinsed it, and put a gallon of Ospho in it and did the rolling and over ending again. Ospho converts rust to black primer, and we hope it will help protect the tank. The next step is to install the heat exchanger. I removed and tested the fuel sender, and it’s right on the money. Pics can be found in our photo album.
Everyone has heard the term recycling pushed into their faces for a number of years now, and although it is a good idea, not everything can be easily recycled, or there may not be local places to take it. A complementary approach is to be smart about packaging and materials so that there is less waste that needs recycling. Reduce the amount of “waste” you generate, reuse leftover materials for another project, then finally, recycle materials into something else. There is an excellent page on these processes, and more eco-tips, found at Global Stewards. Some are easy for the city dweller to accomplish, some tips are more aimed at us country folk, but there is good advice there for everyone.
That is the goal of this blog, something for everyone!
In preparation for the installation of the heat exchanger, we removed the bus fuel tank. This was quite a chore, since it’s been sitting in the elements for quite a few years, and the bolts and accessories were a bit rusted. Today we will clean up the tank, install the heat exchanger, and reinstall the tank. We will also install some of the electrics for his bus, including the shore power charger and transfer switch, the isolator, and the freshly rebuilt 150 amp alternator that Scott’s Auto Electric rebuilt yesterday. It needed brushes and diodes, and Jim Scott cleaned it up nicely.
The engine is a CAT 3208, and when we are finished, will have 2 fuel tanks feeding two filters (the veggie tank and filter heated with coolant), then a manual 3 port valve. That valve will lead to an electric purge/lifter pump, then the bus injector pump. The return from the injector pump then leads to a sight glass, another 3 port manual valve, and then the fuel tanks. Total cost on the parts id projected to be less than $800.
Luray, Melvin, and Tim Martin are providing the parts and welding up the filter and the heat exchanger assembly. The fuel pickup line is mounted to the exchanger to ensure that the fuel picked up is hotter than the rest of the tank, preventing the need for the whole tank to be hot before switchover. We will provide photo’s as we progress.
Last night our friend Dharam arrived with his school bus. We are helping him convert it to an RV, and will be converting the diesel to run on Used Fryer Oil (UFO). Dharam is a house washer by trade, so hopefully, weather permitting, Green-Trust will get a fresh coat of paint, and look a bit more presentable. Pictures of the bus and conversion will be posted as the project progresses. We hope to take Dharam down to Woodhenge to pick up a set of used deep cycle batteries as a house bank for his bus.
Dharam obtained his bus from a friend of ours, Greg Archambault, from FloridaChurchBus.com. Greg is bringing us a bus next month for our church.
We have a Sears Front Loader Clothes Washer (stacked with a Sears Propane Dryer). A bit more expensive than the standard top loader, the electric and water savings soon paid for it. We went with a Sears unit because it was less expensive than the typical off-grid Staber unit, and we had a local dealer and local service. EarthEasy explains the advantages of this type of washer:
Nothing beats locally grown food for freshness and flavor. And buying local food is a great way to strengthen our local economy by supporting our farming neighbors.
What Is Local Food?
Food that you grow yourself in a home garden or in a community garden.
Food grown or raised in your local county that you buy directly from the farmer or producer at a farm stand, farmers’ market, through a CSA, or at a U-pick farm.
Food grown or raised in your local county that you buy at a grocery store, food co-op, cafeteria, or restaurant in the county.
Food grown elsewhere in your state or nearby region.
Why Eat Local Food?
Tastes best because it’s freshest
Supports local family farms
Strengthens our local economy
Protects our land and conserves fuel
Remember, the goal is not to ban long-distance food. The goal is to restore a balance of local and long-distance food—for the health of our communities, our farms, our land, and ourselves.
Brought to you by GardenShare.org
1. Take these energy-efficient measures:
2. When buying new appliances, be sure to purchase energy-efficient ENERGY STAR® labeled models.
3. Set the furnace thermostat at 68 degrees or lower, and the air-conditioner thermostat at 78 degrees or higher, health permitting. 3 percent to 5 percent more energy is used for each degree the furnace is set above 68 degrees and for each degree the air conditioner is set below 78 degrees.
4. If your old air conditioner is on its way out replace it with ENERGY STAR® labeled energy-efficient model.
5. Use compact fluorescent lamps. You can lower your lighting bill by converting to energy-efficient low-wattage compact fluorescent lighting and fixtures.
6. Replace old windows with new high performance dual pane windows.
7. Clean or replace furnace and air-conditioner filters regularly, following manufacturer’s instructions.
8. Set the water heater thermostat at 140 degrees or “normal.” If you have a dishwasher. Otherwise, set it at 120 degrees or “low.” Check your dishwasher to see if you can use 120 degree water. Follow the manufacturer’s direction on yearly maintenance to extend the life of your unit.
9. Fix defective plumbing or dripping faucets. A single dripping hot water faucet can waste 212 gallons of water a month. That not only increases water bills, but also increases the gas or electric bill for heating the water.
10. Wash only full loads in a dishwasher and use the shortest cycle that will get your dishes clean. If operating instructions allow, turn off the dishwasher before the drying cycle, open the door and let the dishes dry naturally.
11. Defrost refrigerators and freezers before ice buildup becomes 1/4-inch thick.
12. Install shades, awnings or sunscreens on windows facing south and/or west to block summer light. In winter, open shades on sunny days to help warm rooms.
13. Close the damper when the fireplace is not being used. Try not to use the fireplace and central heating system at the same time.
What is TerraPass?
A hands on guide
to harnessing the wind
The Complete DIY
Guide to Solar Power Systems